General Media and Print Specifications
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General Media and Print Specifications

The printer has a wide variety of media and print handling variations. The range of basic media support is specified here.
  • Direct Thermal ZD621, ZD621R, ZD421 — Max. Media width: 108 mm (4.25 in.)
  • Direct Thermal ZD411, ZD611 — Max. Media width: 57mm (2.25 in.)
  • Thermal Transfer ZD621, ZD621R, ZD421 Cartridge — Max. Media width: 118 mm (4.65 in.)
  • Thermal Transfer ZD411, ZD611 — Max. Media width: 57mm (2.25 in.)
  • Thermal Transfer ZD421, ZD421CN — Max. Media width: 112 mm (4.41 in.)
  • All Printers — Min. Media width: 15 mm (0.585 in.)
  • Media length:
    • 990 mm (39 in.) max.
    • 6.35 mm (0.25 in.) min. – Tear Off or Label
    • 12.7 mm (0.50 in.) min. – Peel
    • 25.4 mm (1.0 in.) min. – Cutter
  • Media thickness:
    • 0.06 mm (0.0024 in.) min. – all requirements
    • 0.1905 mm (0.0075 in.) max. – all requirements
  • Media Roll Outer Diameter (O.D.) max. – 127 mm (5.0 in.)
  • Media Roll Core Inner Diameter (I.D.):
    • 12.7 mm (0.5 in.) I.D. – Standard roll configuration
    • 25.4 mm (1 in.) I.D.  –  Standard roll configuration
    • 38.1 mm (1.5 in.) I.D. – with optional media roll adapter
    • 50.8 mm (2.0 in.) I.D. – with optional media roll adapter
    • 76.2 mm (3.0 in.) I.D. – with optional media roll adapter
  • Ribbon Rolls – 74 meter
    • Ribbon Length – 74 m (243 ft.)
    • Ribbon Width Max. – 110 mm (4.33 in.)
    • Ribbon Width Min. – 33 mm (1.3 in.)
    • Ribbon Core I.D. – 12.7 mm (0.5 in.)
    • Wax, Wax/Resin, and Resin transfer materials
  • Dot pitch:
    • 203 dpi: 0.125mm (0.0049 in.)
    • 300 dpi: 0.085mm (0.0033 in.)
  • Barcode modulus x-dim:
    • 203 dpi: 0.005 – 0.050 in.
    • 300 dpi: 0.00327 – 0.03267 in.

Label Dispenser (Peeler)

The printer supports a field-installed label dispense option with a label taken sensor for batch processing of labels.
  • Paper Thickness:
    • Min. – 0.06 mm (0.0024 in.)
    • Max. – 0.1905 mm (0.0075 in.)
  • Media Width:
    • Min. – 15 mm (0.585 in.)
    • Thermal Transfer ZD621, ZD621R, and ZD421 Cartridge Max. 118 mm (4.65 in.)
    • Thermal Transfer ZD421 and ZD421CN Max. 112 mm (4.41 in.)
    • Direct Thermal Printers Max. 108 mm (4.25 in.)
  • Label Length:
    • All Printers Max. (theoretical) – 990 mm (39 in.)
    • Thermal Transfer Printers Max. (tested) –  279.4 mm (11 in.)
    • Direct Thermal Printers Max. (tested) – 330 mm (13 in.).
    • All Printers Min. – 12.7 mm (0.5 in.)

Standard (Media) Cutter

The printer supports a field-installed media cutter option for full-width cutting of label liner, tag or receipt media.
  • A medium-duty cutter for cutting label liner and light tag media (LINER/TAG). Do not cut through labels, adhesive, or embedded circuitry.
  • Paper Thickness:
    • Min. – 0.06 mm (0.0024 in.)
    • Max. – 0.1905 mm (0.0075 in.)
  • Cut Width:
    • Min. – 15 mm (0.585 in.)
    • Thermal Transfer ZD621, ZD621R, and ZD421 Cartridge Max. 118 mm (4.65 in.)
    • Thermal Transfer ZD421 and ZD421CN Max. 118 mm (4.65 in.)
    • Direct Thermal Printers Max. 109 mm (4.29 in.)
  • Min. distance between cuts (label length): 25.4 mm (1 in.).
    • Cutting shorter media lengths between the cuts may cause the cutter to jam or errors.
By design, the cutter is self-cleaning and does not require preventive maintenance of the internal cutter mechanism.

Linerless (Media) Cutter - Direct Thermal only

The printer supports a field installed media cutter option for full width cutting of linerless media.
  • A full width linerless media cutter (LINERLESS CUT).
  • Paper Thickness:
  • Cut Width:
  • Minimum distance between cuts (label length): 25.4 mm (1 in.). Cutting shorter media lengths between the cuts may cause the cutter to jam or error.
By design, the cutter is self cleaning and does not require preventive maintenance of the internal cutter mechanism. Go to Linerless Platen (Drive) Roller on page 242 cleaning and Media Path Cleaning on page 247 to maintain optimal linerless media cut operation.