Resolve Miscellaneous Issues

Resolve Miscellaneous Issues

This section identifies miscellaneous issues with the printer, the possible causes, and the recommended solutions for each issue.
Issue
Possible Cause(s) and Remedies
Settings are lost or ignored.
Some parameters are set incorrectly. Printer settings may have been changed but not saved (ex., the
^JU
ZPL command was not used to save the configuration before turning printer power OFF.) Cycle printer power OFF and then back ON to verify settings have been saved.
The label format/form commands or commands sent directly to the printer have syntax errors or have been used incorrectly.
  • A firmware command turned off the ability to change the parameter, or
  • A firmware command changed the parameter back to default setting.
See the ZPL programmer’s guide to verify and use the correct command usage and syntax.
The prefix and delimiter characters set in the printer do not match the ones in the label format. Verify that the ZPL programming settings of the Control, Command, and Delimiter settings are correct for your system software environment. Print a Configuration Report or use display’s Language Menu (if present) for these three menu items and compare it the commands in the label format/form you are trying to print. See Testing Printing with the Configuration Report and ZPL Configuration.
The MLB (Main Logic Board) may be malfunctioning. Firmware is corrupted, or the MLB needs service.
  • Reset the printer to factory defaults. Use the Zebra Setup Utility and select
    Open Printer Tools
    Action
    Load
    printer defaults.
  • Reload printer firmware. See Updating Printer Firmware.
  • If the printer does not recover from this error, call a service technician.
Non-continuous labels are treated as continuous labels.
A non-continuous label format with matching media loaded in the printer, was sent to the printer, but it prints like it is continuous media.
The printer was not calibrated for the media being used, or the printer is configured for continuous media. Set the printer for the correct media type (gap/notch, continuous, or mark) and calibrate the printer using Running a SmartCal Media Calibration, if necessary use Manually Calibrating Media for hard-to-calibrate media types.
Printer locks up.
All indicator lights are on and the printer locks up or the printer locks up while restarting.
All indicator lights are on and the printer locks up or the printer locks up while restarting. Printer memory may be corrupted. Try these solutions:
  • Reset the printer to factory defaults. See use the Zebra Setup Utility and select
    Open Printer Tools
    Action
    Load printer defaults
    .
  • Reload printer firmware. See Updating Printer Firmware).
  • If the printer does not recover from this error, call a service technician.
Battery shows a red indicator, indicating a fault
The battery has reached its usable life or has a general component failure. Replace the battery.
Battery is too hot or too cold. Remove the battery from the printer and check charge status by charging the battery. Let the battery cool down or warm up to ambient temperature, then recheck the battery charge. If the problem is not with the battery charge status or temperature, replace the battery.