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ZD410 Desktop Printer User Guide
About
Notational Conventions
Icon Conventions
Introduction
ZD410 Direct Thermal Printers
ZD410 Printer Features
ZD410 Printer Options
Zebra Label Printing Solution
Modes of Printing
What’s in the Box?
Unpack and Inspect the Printer
Your Printer
Opening the Printer
Closing the Printer
Operator Controls
Battery Indicators and Controls
Zebra Print Touch
Install Hardware Options
Printer Connectivity Modules
Update Printer Firmware to Complete the Options Installation
Power Failure Recovery Mode Jumper (OFF by Default)
Accessing the Connectivity Module Slot
Installing the Serial Port Module
Installing the Internal Ethernet (LAN) Module
Removing the Printer Connectivity Modules
Media Handling Options
Removing the Standard Bezel
Installing the Label Dispenser
Installing the Cutter
Media Roll Core Size Adapters
Installing Media Roll Adapters
Installing the Attached Battery Base Option
Installing the Battery into the Attached Battery Base
Update Printer Firmware to Complete the Options Installation
Setup
Setting up the Printer – Process Overview
Select a Location for the Printer
Install Printer Options and Connectivity Modules
Attaching Power
Get Ready to Print
Prepare and Handle Media
Media Storage Tips
Roll Media Sensing and Media Loading
Set Media Sensing by Media Type
Loading Media
Loading Roll Media
Movable Sensor Adjustment
Running a SmartCal Media Calibration
Testing Printing with the Configuration Report
Interface Cable Requirements
USB Interface
Serial Interface
Ethernet (LAN, RJ-45)
Setup for Windows PC or Other Device Communications
Connecting Your Printer to a Device
Connect to a Phone or Tablet
Setting up Windows to Printer Communication (Overview)
Installing Drivers and Connecting to a Windows-Based Computer
Wi-Fi and Bluetooth Classic Wireless Connectivity Option
Update Printer Firmware to Complete the Options Installation
Set Up the Wi-Fi Print Server Option
ZebraNet Bridge’s Connectivity Wizard
Configuring Your Printer using the Connectivity Wizard
Configuring Your Printer using the Bluetooth Option
After Your Printer is Connected
Test Communications by Printing
Test-Printing with Zebra Setup Utility
Test-Printing with Windows Printer and Faxes menu
Test Printing with an Ethernet Printer Connected to a Network
Test-Printing with a Copied ZPL Command File for Non-Windows Operating Systems
What To Do If You Forget to Install the Printer Drivers First
Print Operations
Thermal Printing
Determine Your Printer’s Configuration Settings
Replace Supplies
Detect a Media Out Condition
Recovering from a Media Out condition
Select a Print Mode
Print Modes
Adjust the Print Quality
Darkness Control
Printing on Fanfold Media
Print with Externally-Mounted Roll Media
Externally-Mounted Roll Media Considerations
Using the Label Dispenser Option
Print with the Attached Battery Base and Battery Option
Using UPS Mode
Using the Printer in Battery Mode
Send Files to the Printer
Printer Fonts
Identify Fonts in Your Printer
Localize the Printer with Code Pages
Asian Fonts and Other Large Font Sets
Get Asian Fonts
EPL Line Mode – Direct Thermal Printers only
Zebra ZKDU Printer Accessory
ZBI 2.0 — Zebra Basic Interpreter
Updating Printer Firmware
Setting the Power Failure Recovery Mode Jumper
USB Host Port and Link-OS Usage
Use a USB Host for Printer Firmware Updates
Preparing Flash Drive and Updating Firmware
USB Host and Printer Usage Examples
Items Required for the USB Host Exercises
Files for Completing the Exercises
Exercise 1: Copying Files to a USB Flash Drive and Performing USB Mirror
Use the USB Host Port and the NFC Capabilities
Exercise 2: Entering Data for a Stored File with a Smart Device and Printing a Label
Maintenance
Clean the Printer
Recommended Cleaning Supplies
Get Zebra Supplies and Accessories for Cleaning Your Printer
Recommended Cleaning Schedule
Cleaning the Printhead
Cleaning the Media Path
Options for Cleaning the Cutter and Label Dispenser
Cleaning the Cutter
Cleaning the Label Dispenser
Cleaning the Sensors
Cleaning and Replacing the Platen (Drive Roller)
Other Printer Maintenance
Real-Time Clock (RTC) Battery
No Replaceable Fuses
Replace the Printhead
Removing the Printhead
Replacing the Printhead
Troubleshooting
Resolve Alerts and Errors
Resolve Print Issues
Resolve Communication Issues
Resolve Miscellaneous Issues
Tools
Printer Diagnostics
Power-On Self Test
Activating SmartCal Media Calibration
Printing the Printer Configuration Report (CANCEL Self Test)
Network and Bluetooth Configuration Report
Printing a Print Quality Report (FEED Self-Test)
Printing a Print Quality Report
Resetting Non-Network Printer Configuration Settings to their Factory Defaults
Resetting the Printer's Network Settings to Their Factory Defaults
Reset Button Functions
Performing a Communication Diagnostics Test
Sensor Profile
Activating Advanced Mode
Manually Calibrating Media
Manual Print Width Adjustment
Manual Print Darkness Adjustment
Factory Test Modes
Interface Connector Wiring
Universal Serial Bus (USB) Interface
Serial Port Interface
Dimensions
Media
Types of Thermal Media
Performing a Media Scratch Test
General Media and Print Specifications
ZPL Configuration
ZPL Printer Configuration
ZPL Printer Configuration Format and Reusable Files
Configuration Setting to Command Cross-reference
Printer Memory Management and Related Status Reports
ZPL Programming for Memory Management
Cleaning the Label Dispenser
Cleaning the Label Dispenser
Cleaning the Label Dispenser
1
Peel bar
2
Pinch roller
3
Label-taken sensor
4
Ridges
Open the door and clean the peel bar (1), the inner surfaces, and the ridges on the door (4).
Wipe the roller (2) while rotating it. Discard the swab or cloth and clean again to remove any residue.
Clean any streaks and residue on the label-taken sensor (3) window.
Options for Cleaning the Cutter and Label Dispenser
