New Installation with 450083 or 450084 Power Supply

New Installation with 450083 or 450084 Power Supply

When installing a new installation, use the Direct Wire Kit (p/n 300039).
  1. Mount the DC/DC Power Supply (p/n 450083 or 450084) to the vehicle using four screws (not included).
  2. Using a #2 Phillips screwdriver, remove and retain the four screws securing the cover to the power supply.
    1
    Screw (4)
  3. Lift the cover off the power supply.
    1
    Input power terminal
    2
    Mounting point
    3
    Output power terminal
  4. Measure the distance from the installed DC/DC Power Supply to the Vehicle Dock power port.
  5. Cut the Direct Wire Kit cable from the DC power plug to length. Save the rest of the cable.
  6. Strip the ends of the two wires to 6 mm (0.25 in.).
  7. Insert the black wire into the
    Vo-
    terminal and the red wire into the
    Vo+
    terminal.
  8. Secure the terminal screws.
  9. Use cable tie (not included) to secure the cable to the mounting point.
  10. Strip the ends of the two wires to 6 mm (0.25 in.).
  11. Insert the black wire into the Vin- terminal and the red wire into the Vin+ terminal.
  12. Secure the terminal screws.
  13. Strip the end of the Ground wire (customer supplied) to 6 mm (0.25 in.).
  14. Insert the ground wire into the GND terminal.
  15. Use cable tie (not included) to secure the cables to the mounting point.
  16. Strip both ends of the fuse holder wires to 6 mm (0.25 in.).
  17. Using a butt splice connector, connect the red wire to one end of the fuse holder wire.
  18. Connect a ring terminal to the other end of the fuse holder wire.
  19. Connect a ring terminal to the end of the black wire.
  20. Insert the fuse into the fuse holder.
  21. Close the fuse holder cover.
  22. Connect the black wire to the to the negative connection of the vehicle DC power source.
  23. Connect red wire to the to the positive connection of the vehicle DC power source.
  24. Secure the ground wire to the DC/DC Power Supply mounting screw.
  25. Place the cover on the DC/DC Power Supply.
  26. Secure using the four screws retained during removal.
  27. Route the DC Power Adapter DC connector through the bottom access hole in the bottom of the dock.
  28. Plug the DC connector into the Power port.
  29. Secure the cable to a mounting point with a cable tie.
  30. Close the Access Door.